Production facilities

Production facilities at KSK

Our production facilities form the basis for stable, efficient and scalable production processes. Modern coating, pretreatment and assembly systems enable us to reliably process a wide variety of materials and components in series production. By combining automated systems with manual processes, we achieve the flexibility to safely accommodate both high volumes and complex requirements.

Our systems are designed to meet the highest requirements in industrial series production. A range of machines enables components to be finished in line with the properties of each material, with optimal surface quality, and assembled into assemblies.

Coating systems

Coating booths at KSK
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Coating booths

  • Maximum coating envelope L×W×H (mm) 8000 × 1800 × 2100
  • Up to 4 coats

Robotic coating booths

  • Maximum coating envelope L×W×H (mm) 2700 × 2000 × 2000
  • Up to 3 coats
  • Automated coating
  • 2K paint

Continuous processing systems

  • Skid L×W×H (mm) max. 1850 × 820 × 1670
  • Skid load (kg) max. 100
  • Up to 4 coats

Automated continuous processing systems

  • Maximum coating envelope L×W×H (mm) 2400 × 1600 × 1000
  • Up to 4 coats
  • Automated coating, pretreatment and cleaning
  • 2K paint

Automated flatbed systems

  • Maximum coating envelope L×W×H (mm) 780 × 780 × 780
  • Up to 3 coats
  • Automated coating, pretreatment and cleaning
  • 2K paint

Indexing systems

  • Skid L×W×H (mm) max. 1800 × 850 × 1450
  • Skid load (kg) max. 100
  • Up to 4 coats

Coating & pretreatment

Cathodic dip coating plant at KSK
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EloCoat® systems

  • Maximum coating envelope L×W×H (mm) 480 × 1000 × 1500
  • Automated pretreatment

Cathodic dip coating systems

  • Maximum coating envelope L×W×H (mm) 2200 × 1600 × 800
  • Automated coating, pretreatment and cleaning
  • 2K paint

Pickling systems

  • Automated pretreatment

Automated pretreatment

  • Increased process reliability and reproducibility
  • Consistent quality regardless of operating personnel
  • Scalability with increasing volumes

Assembly & inspection

Visual inspection machine – detail
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Automated visual inspection system

  • 100% inspection instead of sampling inspection
  • Detection of surface defects, dimensional deviations and assembly errors, both inside and outside
  • Documentation and traceability of test results
  • Integration into existing manufacturing processes without significant increases in cycle time

Assembly robots

  • High repeatability and precision in assembly operations
  • Flexible adaptation to different products and variants
  • 24/7 operation possible
  • Improved occupational safety, with the system taking over physically demanding tasks

Assembly workstations

  • Flexibly configurable for individual assemblies

We deliver solutions for your industry

Rely on around 40 years of experience as a partner to demanding industries. KSK is your experienced system supplier. We look forward to your project.

Portrait of Volker Braas
Your contact

Volker Braas

Head of Sales / Authorised Signatory